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    Categories: Headlight cleaning system

Headlight cleaning system retrofit BMW 5 Series (E60)

EBA – 01 29 0 301 028
BMW Installation Instructions
Retrofit kit No. 61 60 0 301 027

Installation time

The installation time is 3.5 hours, but this may vary depending on the condition of the car and the equipment in it.

Important information

These installation instructions are primarily designed for use within the BMW dealership organisation and by authorised BMW service companies.

In any event the target group for these installation instructions is specialist personnel trained on BMW cars with the appropriate specialist knowledge.

All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals and work instructions in a rational order using the prescribed tools (special tools) and observing current health and safety regulations.

Ensure that the cables/lines are not kinked or damaged as you install them in the car. The costs incurred as a result of this will not be reimbursed by BMW AG.

Additional cables/lines that you install must be secured with cable ties.

If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used.

Before you install the retrofit system, test the control module status with the CIP (coding, customising, programming) test program. If the test detects incorrect statuses in one or more control modules, these must be updated first using the Load software function.

All the figures show LHD cars, proceed in exactly the same way on RHD cars.

See the EBA CD or Aftersales Portal for explanations of the pictograms.

Do not archive the hard copy of these installation instructions since daily updates are made by Aftersales Portal.

Installation information

Some of the installation of the aerial is shown only on the left-hand side of the car, proceed in the same way on the right-hand side of the car.

After the installation work the retrofit kit must be programmed / coded using DISPlus or GT-1 via the Retrofit path.

Special tools required

None

Contents

Section

1. Parts list
2. Preparations
3. Connection diagram
4. Installation and cabling diagram
5. To install the headlight cleaning system
6. To install and connect the wiring harness
7. Concluding work and coding
8. Circuit diagram

1.Parts list

Legend

A Wiring harness
B High-pressure jet left
C High-pressure jet right
D Water tank
E Hose line, right
F Hose line, water tank
G Hose line, left
H Washer pump
I Jet seal lever, left
J Jet seal lever, right
K Jet seal spring (2x)
L Sticker 5 l
M Screen
N Screen
O Fillister head screw (6x)
P Fusible insert
Q Relay
R Cable tie (2x)
S Cable tie (10x)

2.Preparations

TIS No.
Conduct a brief test
Disconnect the negative pole of the battery 12 00 …
The following components must be removed first of all
Front bumper trim 51 11 156
Left headlight 63 12 010
Water tank for the windscreen washer system 61 71 061
Left microfilter 64 31 010
Glove box with casing 51 16 366
Trim at the bottom right of the instrument panel 51 45 181
Footwell trim at the bottom right
Fuse holder, glove box

3.Connection diagram

Item Description Signal Cable colour / Cross-section Connection location in the car Abbreviation / Slot
A Wiring harness
A1 2-pin socket casing, GR To SRA washer pump X1011
A2 Joint connector contact Terminal

31

BR

2.5 mm2

To joint connector above the fuse holder on the A pillar, bottom left X13783
A3 Relay socket SW Relay socket on the glove box fuse holder X61
A4 Blade terminal contact Terminal

30

RT/SW

2.5 mm2

To grey 8-pin plug on the fuse holder on the glove box X11004

PIN 1

A5 Socket contact SRA BL/SW

0.35 mm2

To black 54-pin plug on the base module X13252

PIN 1

A6 Joint connector contact Terminal

31

BR

0.35 mm2

To joint connector above the fuse holder on the A pillar, right X13782

4.Installation and cabling diagram

Legend

A Wiring harness
B High-pressure jet left
C High-pressure jet right
D Water tank
E Hose line, right
F Hose line, water tank
G Hose line, left
H Washer pump
Q Relay
1 Base module A1
2 Joint connector X13782
3 Fuse holder A41,
4 Joint connector X13783

5.To install the headlight cleaning system

Secure the high-pressure jet on the left B to the bumper (1) using fillister head screws O.

Secure the high-pressure jet on the right C to the bumper (1) using fillister head screws O.

Do not fit the fastening bar on the plug connector for the high pressure lines until they have been connected to prevent them rising.

Connect the hose line on the right E to the highpressure jet on the right C.

Thread the left-hand hose line G from the right to the left side of the car through the bumper section and connect it to the right-hand hose line E.

Connect the left end of the left-hand hose line G to the high-pressure jet on the left B.

Fit the following parts on the water tank D:

Washer pump H with screen M

– Windscreen washer pump (1) with new screen N

  • Check that the level switch (2) is correctly positioned.

Connect the hose line for the windscreen washer system to the windscreen washer pump (1)

Connect the water tank hose line F to the branch of the left-hand hose line G and then connect it to the washer pump H.

Connect the plug to the level switch and the windscreen washer pump.

Connect the filler and bleed hose to the water tank D.

Check that all connections and sealing rings are secure, secure the water tank D to the car.

Unclip the painted cover for the high-pressure jet (1) from the inside of the bumper trim on the left.

Undo the catch mechanism, take the cover (1) off the support (2) and fit the jet seal lever in its place I.

Fit the cover with the jet seal lever I into the bumper trim and secure it with the spring K so that the cover is closed by the spring force.

Affix the sticker L, Capacity 5 l, on to the inside of the water tank cover.

6.To install and connect the wiring harness

Route branch A1 on the wiring harness from the glove box under the instrument panel, along the standard wiring harness and to the footwell on the driver s side.

Thread branch A1 through the grommet (1) into the engine compartment and from there along the existing wiring harness (1) to the washer pump.

Connect the BR cable to PIN 1 of the 2-pin socket casing A1.

Connect the SW/BR cable to PIN 2 of the 2-pin socket casing A1.

Place the socket casing A1 on the washer pump H.

Connect branch A2, BR to the earth joint connector X13783 above the fuse holder on the left-hand A pillar.

Connect branch A6, BR to the earth joint connector X13782 above the fuse holder on the right-hand A pillar.

Connect branch A5, BL/SW, to PIN 1 of the 54-pin plug X13252 of the base module (1).

Connect branch A4, RT/SW, to PIN 1 of the 8-pin plug X10004 on the fuse holder (1).

Connect branch A3, relay socket to the relay Q and secure it to the top of the fuse holder (1).

Secure the fuse holder (1) and insert the fusible insert P into slot F 18 of the fuse holder.

7.Concluding work and coding

This retrofit system requires coding.

  • Connect the battery
  • Code the retrofit using DISPlus or GT-1 via path Retrofit
  • Conduct a brief test
  • Conduct a function test
  • Re-assemble the car

8.Circuit diagram

Legend
A1 Base module
A41 Fuse holder, glove box
K6 Relay
M7 SRA washer pump X61 Relay socket
X1011 2-pin plug on washer pump
X11004 8-pin plug on fuse holder
X13252 SW 54-pin plug on base module
X13782 Terminal 31 joint connector, right-hand A pillar X13783 Terminal 31 joint connector, left-hand A pillar

Cable colours
BL Blue
BR Brown GE Yellow
GN Green
GR Grey
RT Red
SW Black
VI Violet
WS White

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