Professional Navigation system retrofit (SA 609) BMW 3 Series (E90, E91)

EBA – 01 29 0 415 450
BMW Installation Instructions

These installation instructions are only valid for cars with SA 606 (navigation system)

Retrofit kit No. 65 90 0 415 350 Professional Navigation retrofit kit
65 83 6 976 392 Retrofit kit activation code CCC voice

Installation time

The installation time is approx. 4 hours. This may vary depending on the condition of the car and the equipment in it.

In general the car must be upgraded to the latest I stage status by flashing before starting the work. Depending on the production age of the car and the work already carried out on the car, the programming times will vary, which means that we cannot quote a specific time at this point. The installation time does not include any time for programming/encoding, as this depends on the age of the car and the equipment in it.

Important information

These installation instructions are primarily designed for use within the BMW dealership organisation and by authorised BMW service companies.

In any event, the target group for these installation instructions is specialist personnel trained on BMW cars with the appropriate specialist knowledge.

All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals and work instructions, in a rational order, using the prescribed tools (special tools) and observing current health and safety regulations.

If you experience installation or function problems, restrict troubleshooting to approx. 0.5 hours for mechanical work and 1.0 hour for electrical work.

In order to reduce costs and avoid any additional expense, send a query immediately to the Technical Parts Support via the Aftersales Assistance Portal (ASAP).

Specify the following information: – Chassis number

  • Part number of the retrofit kit
  • A precise description of the problem
  • Work steps already carried out

Do not archive the hard copy of these installation instructions since daily updates are made by ASAP!

Installation information

All pictures show LHD cars; proceed accordingly on RHD cars.

Ensure that the cables and/or lines are not kinked or damaged as you install them in the car. The costs thereby incurred will not be reimbursed by BMW AG.

Additional cables/lines that you install must be secured with cable ties.

If the specified PIN chambers are already used, bridges, double crimps or twin-lead terminals must be used.

Ordering instructions

An activation code (FSC) with part number 65 83 6 976 392 will be required for the use of the SA 620 in connection with the Professional navigation system (CCC/SA609).

This activation code must be copied into the car with the aid of the action plan, via the dealer’s programming system. If the code is not transferred to the car, the SA 620 can no longer be used.

Ordering and delivery of the FSC

  • The activation codes are “coded outsourced parts”, i.e. FSCs are always generated for a specific vehicle and must therefore be ordered from BMW as FSI parts (Production – Line Section – Invest) quoting the chassis number.
  • The FSCs are delivered in the BMW After Sales Portal (ASAP) under Parts and Accessories (Sweeping Technologies). The dealership organisations can download the FSC from the Internet to their PC. This code (3 files) must then be stored on media such as a CD before it can be copied via the programming system into the car.

Special tools required

00 9 310, Installation wedges

00 9 340, Removal tool

Table of contents

Section

1. Parts list
2. Preparatory work
3. Connection diagram
4. Installation and cabling diagram
5. Installation work for the Car Communication Computer (CCC)
6. Concluding work and coding
7. Circuit diagram

1.Parts list

Professional Navigation system retrofit (SA 609) BMW 3 Series (E90, E91)

Legend

A Voice control wiring harness
B Car Communication Computer (CCC)
C 8.8″ on-board monitor
D LVDS cable
E CCC fan wiring harness
F Protective strip
G Central instrument panel trim (not included in the parts kit)
H Speed nut (2x)
I Fillister head self-tapping screw 4.2 x 16 (3x)
J Cable tie (15x)
K Controller high
L Socket casing (2x)
M Cover cap (2x)
N Hands-free microphone
O Ventilation hose

2.Preparatory work

TIS no.
Conduct a brief test
Disconnect negative pole of battery 12 00 …
The following components must be removed first of all
Décor trim on right of instrument panel 51 45 380
Control for the heating/air-conditioning system 64 11 377
Switch centre, centre console 64 31 054
Audio system controller 65 12 200
On-board monitor 65 82 050
Pedal trim 51 45 185
Trim for oddments box 51 16 212
Front controller 61 31 195
Roof switch centre 61 31 043
Sun visor and left hinge bracket 51 16 080
Trim for roof pillar (A pillar), left 51 43 201

3.Connection diagram

Professional Navigation system retrofit (SA 609) BMW 3 Series (E90, E91)

Item Designation Signal Cable colour /

Cross-section

Connection location in the car Abbreviation /

Slot

A Voice control wiring harness
A1 Socket contact MIC (+) WS/GN

0.35 mm2

To radio plug X13814 X13814

PIN 1

A2 Socket contact MIC (-) WS/RT

0.35 mm2

To radio plug X13814 X13814

PIN 6

A3 White 3-pin plug casing To branch A4 X13293
A4 3-pin socket casing, WS To branch A3 X3759
A5 3-pin socket casing, SW To hands-free microphone N X2759
E CCC fan wiring harness
E1 3-pin socket casing, SW To CCC fan X14055
E2 Socket contact Fan (+) RT/SW

0.35 mm2

To radio plug X13813 X13813

PIN 1

E3 Socket contact Fan (-) BR

0.35 mm2

To radio plug X13813 X13813

PIN 5

E4 Socket contact Diagnostic WS

0.35 mm2

To radio plug X13813 X13813

PIN 11

4.Installation and cabling diagram

Professional Navigation system retrofit (SA 609) BMW 3 Series (E90, E91)

Legend

A Voice control wiring harness
B Car Communication Computer (CCC)
E CCC fan wiring harness
K Controller high
N Hands-free microphone
1 CCC fan

5.Installation work for the Car Communication Computer (CCC)

Professional Navigation system retrofit (SA 609) BMW 3 Series (E90, E91)

Cut the protective strip F at right angles to the adhesive strips in the middle.

Wrap the plug (1) on the existing LVDS cable with a protective strip F and secure it with adhesive strips (2).

Proceed in the same way with the plug on the LVDS cable on the audio system controller.

Professional Navigation system retrofit (SA 609) BMW 3 Series (E90, E91)

Also secure protective strip F using cable tie J.

Proceed in the same way with the plug on the LVDS cable on the audio system controller.

Professional Navigation system retrofit (SA 609) BMW 3 Series (E90, E91)

Unscrew the screws (1) on the centre console (2) module holder.

Remove the centre console module holder (2).

Professional Navigation system retrofit (SA 609) BMW 3 Series (E90, E91)

Disconnect the ventilation hose O. Only the last piece (1) is required.

Connect the ventilation hose O to the hose (2).

Attach to the holder (3) on the rear wall.

Replace the centre console module holder.

Professional Navigation system retrofit (SA 609) BMW 3 Series (E90, E91)

Connect the violet plug later to the 8.8″ onboard monitor C and connect the blue plug to CCC B.

Route the LVDS cable D on the left behind the ventilation duct downwards to the centre console module holder.

Professional Navigation system retrofit (SA 609) BMW 3 Series (E90, E91)

Attach speed nuts H to the centre console module holder.

Professional Navigation system retrofit (SA 609) BMW 3 Series (E90, E91)

Disconnect plug X13813 from plug X13812.

Connect the CCC fan wiring harness E to plug X13813 as follows:

RTSW cable to PIN 1 BR cable to PIN 5 WS cable to PIN 11.

If the car does not contain plug X13813, use socket casing L.

Professional Navigation system retrofit (SA 609) BMW 3 Series (E90, E91)

Disconnect plug X13814 from plug X13812.

Connect branches A1A2 to plug X13814 as follows:

A1, white/green cable, to PIN 1

A2, white/red cable, to PIN 6

Connect plug X13814 to plug X13812

If the car does not contain plug X13814, use socket casing L.

Professional Navigation system retrofit (SA 609) BMW 3 Series (E90, E91)

Route branches A3A5 to the steering column.

Professional Navigation system retrofit (SA 609) BMW 3 Series (E90, E91)

Route branch A5 to the left A pillar over the lowered headlining to the opening of the roof trim (1).

Professional Navigation system retrofit (SA 609) BMW 3 Series (E90, E91)

Route wiring harness A in the outermost corner of the A pillar (1), whilst securing with adhesive tape (2).

Wiring harness A and the adhesive tape (2) must not be routed over the airbag (3) and strap (4). Affix the adhesive tape (2) to the metal only.

Route wiring harness A behind the gas cylinder (5). Nothing must interfere with the deployment of the airbag.

Professional Navigation system retrofit (SA 609) BMW 3 Series (E90, E91)

The arrow on the hands-free microphone N must point to the front of the car when installed.

Remove the microphone trim from the roof function centre (1).

Clip hands-free microphone C into the roof function centre (1).

Connect branch A5 to the hands-free microphone N.

Professional Navigation system retrofit (SA 609) BMW 3 Series (E90, E91)

Screw controller K to the underside of the trim for the storage compartment (2) using the screws (1).

Professional Navigation system retrofit (SA 609) BMW 3 Series (E90, E91)

Connect plug X14099 to controller K.

Fit the control knob (1) to the controller K.

Clip the trim for the storage compartment (2) into the centre console.

For all cars:

Professional Navigation system retrofit (SA 609) BMW 3 Series (E90, E91)

Connect all connectors to the CCC B. Connect branch E1 to the CCC fan.

Tie back the old LVDS cable on the standard wiring harness (see Figure 060 0142 V). Cut open a few centimetres of the wiring harness wrapping if necessary.

As you insert the CCC B, ensure that the wiring harness does not get trapped and that no parts of the interior trim are damaged.

Push the CCC B into the centre console module holder (1) and secure it using fillister head selftapping screws I.

Tightening torque 2.1–2.5 Nm.

Clip the centre console switch centre and automatic air conditioning control into the new instrument panel centre trim G. Connect the cable and install the trim.

Professional Navigation system retrofit (SA 609) BMW 3 Series (E90, E91)

Secure LVDS cable D in a broad arc in the holders (1) of 8.8″ on-board monitor B.

Connect the plug (2).

Take care not to kink LVDS cable D when you install the 8.8″ on-board monitor C.

Tie back the old LVDS cable on the standard wiring harness (see figure 060 0142 V) in the area behind the 8.8″ on-board monitor C. Cut open a few centimetres of the wiring harness wrapping if necessary.

6.Concluding work and coding

This retrofit system requires coding.

Ordering and delivery of the FSC

  • The activation codes are “coded outsourced parts”, i.e. FSCs are always generated for a specific vehicle and must therefore be ordered from BMW as FSI parts (Production – Line Section – Invest) quoting the chassis number.
  • The FSCs are delivered in the BMW After Sales Portal (ASAP) under Parts and Accessories (Sweeping Technologies). The dealership organisations can download the FSC from the Internet to their PC. This code (3 files) must then be stored on media such as a CD before it can be copied via the programming system into the car.
  • Connect the battery
  • Encode the retrofit via the Retrofit/Nav Pro path
  • Conduct a brief test
  • Conduct a function test
  • Re-fit the car components as required

7.Circuit diagram

Professional Navigation system retrofit (SA 609) BMW 3 Series (E90, E91)

Legend

B429 Hands-free microphone N*
N9 Car Communication Computer (CCC) B*
X2759 3-pin socket casing, SW, A5*, to hands-free microphone N*
X3759 3-pin socket casing, WS, A4*, to 3-pin plug casing, WS, A3*
X13293 3-pin plug casing, WS, A3*, to 3-pin socket casing, WS, A4*
X13813 12-pin socket casing, to Car Communication Computer
X13814 12-pin socket casing, WS, A1*+A2*, to Car Communication Computer
X14055 3-pin socket casing, to CCC fan
W600 Screen open
W601 Screen open
W602 Screen open
W603 Screen open

All the designations marked with an asterisk (*) apply only to these installation instructions or this circuit diagram.

Cable colours

GN Green
RT Red
WS White BR Brown
SW Black

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