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    Categories: Headlight cleaning system

Installation kit for headlight cleaning system BMW 3 Series (E30) (not Convertible)

EBA – 01 29 9 750 876
BMW Installation Instructions

All work is described and shown as for left-hand-drive cars.

Tools required:

Torque wrench (80 Nm)
1/2 ” socket insert, 22 mm across jaws
Extension for 1/2″ socket wrench
1/2″ ratchet
Knife
Tape measure
Car’s tool kit

30 32 032

Detach negative lead from battery.

Carefully lift out the BMW badge using a small screw­ driver.

28 65 301

Unscrew nut (1).

Remove nut and corrugated washer.

28 65 302

Mark position of steering wheel relative to steering col­umn.

Note:

The steering wheel can only be removed with the steer­ ing lock disengaged.

When installing:

Before attaching the steering wheel, make sure that the turn indicator lever is in the of f (straight-ahead) position. Tightening torque 75 … 85 Nm.

Renew self-locking nut.

30 32 021

Remove screws.

Remove instrument panel trim.

28 64 661

On cars with headlight beam adjuster: Lift out trim (1) with a small screwdriver.

28 64 662

Pull both bulb holders out of the retaining plate.

28 64 663

Remove screws.

Remove headlight beam adjuster.

30 32 040

Remove bottom section of steering column trim.

30 61 100

Remove screws (1) and (2).

Remove switch (3) (cruise-control speed selector). Remove switch (4) (windshield washer).

30 61 101

Disconnect plug connection (1). Cut open cable strap.

Remove windshield washer switch with wiring harness.

30 61 102

Install windshield washer switch from installation kit with screws (1) and (2) together with switch (3) and earth (ground) cable (4).

Screw (1) = M 5 x 10 mm
Screw (2) = M 5 x 15 mm

Both lugs of the cruise-control speed selector switch must engage in holes (5) and (6).

30 61 103

Connect plugs (1) and (2) and secure to steering column. Secure wiring harness with cable straps (3) and (4).

Re-install bottom section of steering column trim, head­ light beam adjuster and instrument panel trim.

30 61 104

Lift cover hood off instrument holder.

Pull off control unit (1) and replace with control unit (2) from installation kit.

30 61 105

Disconnect plugs (1) and (2). Pull of f water hose (3).

Remove plastic screw (4). Remove windshield washer tank.

30 61 106

Remove foam rubber (1) from the standard washer tank and attach to the shaded surface (2) of the new washer tank with adhesive.

30 61 107

Install all 3 washer pumps in the new washer tank as fol­ lows.

Insert rubber seating ring (1) in the washer tank. Moisten the suction pipe (3) with water and push it fully into the rubber seating ring.

30 61 108

Install the rubber seating ring (1) in the washer tank. Push the level switch fully into the rubber seating ring.

30 61 109

Note:

Edges (1) and (2) must face each other.

30 61 110

A ttach sheet-metal nut (1) to rib (2).

30 61 111

Secure control unit (1) to washer tank with screw (2).

30 61 112

Turn the catches through 90 degrees. Remove cover (1) at left and right.

When installing:

Make sure that the intake air hose (2) is correctly seated. Fuel-injection engines – on left side.

Carburettor engines – on right side.

30 61 113

Pull off rubber strip (1). Detach clips (2).

Remove screws (3). Take off grille trim.

Remove right grille section in the same way as the left grille section.

30 61 135

Pull of f end caps (1). Disconnect plugs (2). (Applies to all 4 headlights).

30 63 012

Remove screws and headlight holders at left and right.

30 61 114

Run the additional cable from the installation kit along the existing wiring harness and secure with cable straps. Secure earth (ground) cable (1) to the central earthing (grounding) point.

Connect plug (2) to tied-back socket (3) of the wiring har­ness for the left dipped (low) beam headlight.

Install check valve (4) in the hose at distance A = 190 mm.

Install the hose with the additional wiring harness at dis­ tance B = 160 mm.

23 61 125

Note correct direction of flow at the check valve (see ar­ row).

28 61 115

Open the existing cable straps. Push levers (1) and (2) together. Push back cable strap (3).

28 61 107

Remove trim rings from all headlights.

28 61 127

The trim rings are stamped with numbers as follows:

01 = Left low-beam headlight
02 = Right low-beam headlight
03 = Left high-beam headlight
04 = Right high-beam headlight

28 61 128

Fit new trim rings from installation kit to headlights.

Note:

The projections (1) must extend through slot (2) on the headlight trim ring.

30 61 119

Attach retaining plates to headlight holders with nuts and bolts.

L = Left headlight holder
R = Right headlight holder

30 61 120

Secure wiper motor with toothed washer and nut to re­ taining plate.

Important:

Fit the toothed washer between the wiper motor and re­ taining plate.

Note wiper motor markings (R = right, L = left).

28 61 129

Attach protective caps to shaft at left and right.

30 61 121

23 61 125

Cut water hose (4) at distance (A).

Connect water hose (1) to water hose (4) with check valve (2) and T-piece (3).

A = 270 mm
B = 190 mm
C = 360 mm
D = 170 mm

Note correct direction of flow at check valve.

30 61 122

Run the water hose with the additional wiring harness (2) along the existing wilter hose to project by A = 120 mm, and secure.

30 61 123

Run the water hose along the existing hose in the engine compartment to the spray jets and secure with twin re­ taining clips (1).

Remove retaining clips (2).

30 61 124

Install headlights on car body with screws.

Install the right headlights in the same way as the left headlights.

30 61 125

Insert the water hose through the hole in the headlight holder.

30 61 126

Insert spray jet (1) in left and right grille sections. Connect water hose to spray jet.

Install the grille sections, at the same time pulling the water hose back into the engine compartment.

Secure the radiator grille sections with screws and clips.

30 61 127

Install wiper arms (1) with wiper blades (2) and nuts (3). Place the protective cap (4) over the nut (3).

Re-fit rubber strip to radiator grille.

30 61 128

Connect plug (1) from wiper motor to plug (2) from the ad· ditional wiring harness at left and right.

Install the rear headlight covers.

30 61 129

Connect cable plug (1) from the additional cable to plug (2) from the standard wiring harness.

Cable colours:

brown/black and violet/black.

30 61 130

Attach water hose (2). Connect cable plug (1).

Cable colours:

blue and brown.

30 61 131

Insert water tank and secure with plastic screw (1).

30 61 132

Connect plug to windshield washer pump.

Cable colours:

violet/black and brown/black. Connect plug to level sensor.

Connect water hoses to the windshield-washer and in­ tensive-cleaner pumps.

Connect plug to intensive cleaner pump.

Cable colours:

violet/black and brown/grey.

30 61 133

Cut intensive-cleaner hose (1) to length and connect valve (2).

Cut hose (3) to length, connect to valve (2) and install the left spray jet hose with T-piece (4).

Cut hose (5) to length, connect to valve (2) and install in right spray jet hose with T-piece (6).

Secure hoses.

Connect earth (ground) cable to battery. Fill both water tanks with cleaning f luid.

Check headlight beam adjustment and correct if neces­ sary.

Checking operation: turn the ignition key the position I and switch on the parking lights. After switching the windshield washer system on, the headlight cleaning sy­ stem must run for app. 5 seconds before switching itself off. Check wiper blade adjustment while the system is running. The headlight cleaning system can only be oper­ ated again after a period of app. 30 seconds has elapsed.

28 61 135

Adjust aim of spray jets as illustrated.

A = 30 mm
B = 15 mm

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